Enhance Steel Plant Operations with Ripik's Computer Vision Platforms

Revolutionize steel production with our patented computer vision technology. Tackle raw material variability and environmental challenges with accurate, real-time visibility.

Trusted by leading global enterprises

Enhance Steel Manufacturing Process

Vision AI solutions in steel industry

Detect fines, oversized particles, and foreign objects with AI particle size analysis to enhance blast furnace operations. Boosts throughput and minimizes downtime with real-time sizing and alerts.

IR cameras and vision AI enable real-time moisture analysis in coal, coke, sinter and other materials, with automated alerts triggered when moisture exceeds set limits, ensuring quality in steel.

Real-time ladle monitoring and tracking of the crane, ladle, and trolley positions using advanced imaging technology, preventing potential accidents, reduces downtime, and enhances efficiency in ladle loading operations.

Real-time steel scrap monitoring of incoming metal from sources such as scrap yards, metal recycling, industrial waste streams, etc., and send instant alerts on detecting dangerous, foreign materials, and oversized pieces before they reach critical operations.

Enable comprehensive Sinter Plant monitoring with input material tracking, sinter bed & discharge thermal monitoring, real-time sinter sizing, and belt thermal monitoring for optimized efficiency and quality control in sinter.

AI in Blast Furnace operations enables early warning alerts, root cause analysis, and insights to ensure operational stability. AI-driven insights enable early issue resolution, optimizing performance and reducing downtime.

Real-time thermal imaging to detects hotspots of refractory linings of ladle, EAF, furnaces, etc. Extending refractory life by 30% and reducing unplanned downtime

Multi-camera system for real-time conveyor monitoring and detection of cracks, tears, belt sway, misalignments, wear, and other damages for maintenance & repair.

Real-time molten-level monitoring paired with programmable closed-loop water-sprinkler control and instant alerts whenever levels exceed safe thresholds.

Green Steel for a Zero Carbon Future

Solving complexities in the steel manufacturing with computer vision AI

Overcome the challenges encountered in the steel manufacturing process by integrating our computer vision AI solutions into industrial operations. Connect assets through data and generate actionable insights to change processing instructions like throughput speed, time in furnace, temperatures, and other factors, as well as raw material input mixes.

3-5 %
Improvement in coke production

Leverage our Vision AI-driven insights to boost coke plant production and optimize every aspect of steel manufacturing, resulting in cost efficiency and sustainability.

3-4%
Improvement in sinter size

Enhance sinter quality and boost furnace productivity with Ripik Vision. It enhances raw mix precision for efficient and stable production of steel.

5%
Energy improvement

Leverage our Vision AI-driven Sinter WGF RPM recommender to reduce specific energy usage, reducing carbon footprint in steel & optimize energy efficiency in the steel manufacturing.

2-3%
Improvement in throughput

Our AI-powered Computer Vision SaaS helps improve production throughput, ensuring seamless operations and maximizing efficiency across the steel manufacturing process.

1-2%
Uplift in yield

Automated Billet Inspection with our Computer Vision platform reduces defects, complaints, and inspection time, significantly improving yield in rolling mills.

3-5%
Improvement in caster production

Enhance caster production with digitized log sheets for swift data analysis and rapid RCA

OUR success stories

Our role in driving
customer success

See how leading companies across steel, cement, oil & gas, energy, automotive, chemicals, pharmaceuticals, FMCG, and other industries are transforming their operations with Ripik AI’s Vision AI solutions—driving real-time insights, enhanced safety, and intelligent process optimizations across the industrial landscape

Pusher Car Turnaround Time Cycle Monitoring And Geo-fencing System For Productivity and Safety

With accurate real-time monitoring of Pusher Car Turnaround Time (TAT) and human geo-fencing, the system...

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Level Monitoring for Real-Time Molten Metal Level Measurement

The AI-powered Level Monitoring System uses infrared and optical analytics to continuously measure molten...

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Predictive Furnace Refractory Monitoring to Extend Equipment Life

Reduce Downtime in Steel Plants Predictive Furnace Monitoring to Extend Equipment Life Achieved 95% accuracy...

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24/7 Switchyard Monitoring for Predictive Maintenance

Achieved a 70% reduction in temperature-related failures with AI-powered monitoring of switchyard assets,...

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70% Reduction in downtime of conveyor failures with conveyor monitoring

Achieved 70% Reduction in downtime of conveyor failures with Ripik AI conveyor belt monitoring system....

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Real Time Material Blend Monitoring for Enhanced Efficiency

Reducing inconsistencies in calorific values through AFR monitoring optimizes combustion efficiency,...

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Don’t take our words

Hear it directly from our clients

Digital Transformation Technology Lead

Holcim

The software is easy to use and well designed. Ripik team provided excellent service. They were highly ambitious in addressing all questions and offering solutions to the problems we had during the implementation and testing phase…

Former CEO

Glenmark

Ripik Optimus is a solution that not only handles all Pharma constraints but also helps in capturing several on ground realities through the right set of data which was earlier not being captured by any other Scheduling tool

Senior Advisor

IPA

Given the complexity of the scheduling process in the Pharma industry, in most companies, have seen that despite having planning software like PPDS, the scheduling happens manually. Ripik Optimus can change that.

Chief Digital Officer

Godrej and Boyce Manufacturing Company

Ripik.ai has been the analytics partner to Godrej & Boyce Mfg. Ltd. since March 2022. They have been doing projects with the Interio and Aerospace businesses already and we are happy to share work done by Ripik.ai across the use cases…

Chief of Mechanical Maintenance

Tata Steel Limited

We have been working with Ripik. Al since November 2022 with regard to the implementation of a Digital Al-based Maintenance Operating System at our Kalinganagar facility located in Orissa. They are working on 2 modules – Digitization….

Head Technology and Projects Electrical Maintenance

Tata Steel Limited

I am delighted to write this testimonial about Ripik.ai, one of ESL’s analytics partner since January 2023. The Ripik.ai team is working on three use cases in our Upstream section at the Bokaro plant – Digital Twin of Blast Furnace, Burden Mix optimization….

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About Us

Success Stories

Industries

Products

Vision AI Agents

Industrial AutoPilot

Curious how Vision AI fits into your operations?

Industries

Resources

About Us

Success Stories

Products

Vision AI Agents

Industrial AutoPilot

Curious how Vision AI fits into your operations?

Enhance Steel Plant Operations with Ripik's Computer Vision Platforms

Trusted by leading global enterprises

Enhance Steel Manufacturing Process

Vision AI solutions in steel industry

Green Steel for a Zero Carbon Future

Solving complexities in the steel manufacturing with computer vision AI

OUR success stories

Our role in driving
customer success

Don’t take our words

Hear it directly from our clients

Discover deeper insights, drive smarter decisions with Ripik Vision

Vision AI Agents

Industrial AutoPilot

Vision AI Agents

Industrial AutoPilot

Enhance Steel Plant Operations​ with Ripik's Computer Vision Platforms​

Trusted by leading global enterprises

Enhance Steel Manufacturing Process

Vision AI solutions in steel industry

Green Steel for a Zero Carbon Future

Solving complexities in the steel manufacturing with computer vision AI

OUR success stories

Our role in driving customer success

Don’t take our words​

Hear it directly from our clients

Discover deeper insights, drive smarter decisions with Ripik Vision

Enhance Steel Plant Operations with Ripik's Computer Vision Platforms

Our role in driving
customer success

Don’t take our words