Transforming Cement manufacturing with our patented AI Vision SaaS

Unlock unmatched results in cement manufacturing efficiency with Ripik Vision. Harness our live camera feed and patented Computer Vision algorithm for continuous kiln health assessment.

Trusted by leading global enterprises

Boost cement efficiency with Ripik AI

Vision AI solutions in cement industry

Optimize cement kilns with AI to reduce emissions, boost energy efficiency, and ensure stable operations for consistent profitability.

Real-time thermal imaging detects hotspots on kiln refractory linings, extending refractory life by 30% and reducing unplanned downtime

Accurately gauging particle size in real time to predict crusher & screen maintenance needs, ensuring optimal equipment performance.

Classifying Alternative Fuels to predict calorific value, enabling stable energy production for the cement industry through smarter fuel use.

Utilizing IR cameras and AI for real-time moisture monitoring in coal and other materials, with automated alerts triggered when moisture exceeds set limits.

Leveraging optical and LIDAR technology for precise volumetric measurement of materials, providing real-time alerts for low volumes or irregularities in material profiles.

Real-time thermal imaging to detects Real-time identification and alerts on detecting rocks greater than 1 meter that could damage the crusher preventing potential equipment damage.

Immediate detection of cracks, tears, edge damage, belt swaying, misalignments, wear, and other damages, allowing for prompt maintenance and repair.

Automate finished goods inspection and improve quality control in cement industry with our proprietary, expert-driven computer vision platform for real-time precision.

BENEFITS

Improving overall fuel efficiency for a 10-15x ROI boost

Our solution tackles inefficient coal consumption, optimizes raw material mixes, and addresses carbon footprint reduction in cement industry. Benefit from 24/7 optimal process control, early warnings, corrective actions, and comprehensive post-mortem analysis, ensuring you stay ahead in this competitive landscape.

3-4%
Energy consumption reduction

Our patented SaaS product helps improve overall savings in coal feed rate.

2-5%
Reduction in energy generation cost

We empower cement companies through advanced kiln and boiler optimization.

30-50%
Reduction in coal size variation

Our computer vision system enables timely process control at coal handling to manage size variations.

1-2%
Lower coal consumption

We help improve process stability in the boiler and reduce unburnt carbon in ash.

100%
Better visibility of cement kiln

Our AI tool offers better visibility into the kiln conditions for prevention of jamming.

OUR success stories

Our role in driving
customer success

See how leading companies across steel, cement, oil & gas, energy, automotive, chemicals, pharmaceuticals, FMCG, and other industries are transforming their operations with Ripik AI’s Vision AI solutions—driving real-time insights, enhanced safety, and intelligent process optimizations across the industrial landscape

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With accurate real-time monitoring of Pusher Car Turnaround Time (TAT) and human geo-fencing, the system...

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Level Monitoring for Real-Time Molten Metal Level Measurement

The AI-powered Level Monitoring System uses infrared and optical analytics to continuously measure molten...

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Predictive Furnace Refractory Monitoring to Extend Equipment Life

Reduce Downtime in Steel Plants Predictive Furnace Monitoring to Extend Equipment Life Achieved 95% accuracy...

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24/7 Switchyard Monitoring for Predictive Maintenance

Achieved a 70% reduction in temperature-related failures with AI-powered monitoring of switchyard assets,...

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70% Reduction in downtime of conveyor failures with conveyor monitoring

Achieved 70% Reduction in downtime of conveyor failures with Ripik AI conveyor belt monitoring system....

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Real Time Material Blend Monitoring for Enhanced Efficiency

Reducing inconsistencies in calorific values through AFR monitoring optimizes combustion efficiency,...

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80% Reduction In Equipment Damages With Big Rock Detection In Cement Plant

Achieved an 82% reduction in crusher blockages and a 20% decrease in unwanted stoppages in cement crusher...

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Real-Time Flare Stack Monitoring for Enhanced Efficiency

The Flare Stack Monitoring System delivered over 90% measurement accuracy, replacing manual judgment...

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Real-Time Ladle Activity Monitoring Achieved 50% Reduction in Non-Compliant Lifting

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Accurate Material sizing, delivered 95% accuracy, boosting sampling frequency by 500x

Ripik AI's material sizing solution achieved 95% accuracy, significantly enhancing raw material monitoring...

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Don’t take our words

Hear it directly from our clients

Sr. Vice President

Head Ferro Alloy Business Unit

Ripik.ai has been associated with IMFA since Jan 2023 towards implementation of Industry 4.0 in our Choudwar plant located in Odisha. The team has good knowledge in the areas of data science & machine learning, and their problem solving skill set is high…

Head Technology and Projects Electrical Maintenance

Tata Steel Limited

I have known Pinak, Arunabh and Navneet since 2017. They were part of Advanced analytics program in TSK between 2017 and 2020 and placed a crucial role in its delivery. The team worked end to end in conceptualization and delivery….

Head Technology and Projects Electrical Maintenance

Tata Steel Limited

I am delighted to write this testimonial about Ripik.ai, one of ESL’s analytics partner since January 2023. The Ripik.ai team is working on three use cases in our Upstream section at the Bokaro plant – Digital Twin of Blast Furnace, Burden Mix optimization….

Chief of Mechanical Maintenance

Tata Steel Limited

We have been working with Ripik. Al since November 2022 with regard to the implementation of a Digital Al-based Maintenance Operating System at our Kalinganagar facility located in Orissa. They are working on 2 modules – Digitization….

Chief Digital Officer

Godrej and Boyce Manufacturing Company

Ripik.ai has been the analytics partner to Godrej & Boyce Mfg. Ltd. since March 2022. They have been doing projects with the Interio and Aerospace businesses already and we are happy to share work done by Ripik.ai across the use cases…

Senior Advisor

IPA

Given the complexity of the scheduling process in the Pharma industry, in most companies, have seen that despite having planning software like PPDS, the scheduling happens manually. Ripik Optimus can change that.

Former CEO

Glenmark

Ripik Optimus is a solution that not only handles all Pharma constraints but also helps in capturing several on ground realities through the right set of data which was earlier not being captured by any other Scheduling tool

Digital Transformation Technology Lead

Holcim

The software is easy to use and well designed. Ripik team provided excellent service. They were highly ambitious in addressing all questions and offering solutions to the problems we had during the implementation and testing phase…

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About Us

Success Stories

Industries

Products

Vision AI Agents

Curious how Vision AI fits into your operations?

Industries

Resources

About Us

Success Stories

Products

Vision AI Agents

Curious how Vision AI fits into your operations?

Transforming Cement manufacturing with our patented AI Vision SaaS

Trusted by leading global enterprises

Boost cement efficiency with Ripik AI

Vision AI solutions in cement industry

BENEFITS

Improving overall fuel efficiency for a 10-15x ROI boost

OUR success stories

Our role in driving
customer success

Don’t take our words

Hear it directly from our clients

Discover deeper insights, drive smarter decisions with Ripik Vision

Vision AI Agents

Vision AI Agents

Transforming Cement manufacturing with our patented AI Vision SaaS

Trusted by leading global enterprises

Boost cement efficiency with Ripik AI

Vision AI solutions in cement industry

BENEFITS

Improving overall fuel efficiency for a 10-15x ROI boost

OUR success stories

Our role in driving customer success

Don’t take our words​

Hear it directly from our clients

Discover deeper insights, drive smarter decisions with Ripik Vision

Our role in driving
customer success

Don’t take our words