Raw Material Sizing Solutions

Introducing SizeSense — AI-powered precision for raw material size control.

Move beyond the limitations of traditional manual raw material size detection methods, which offer only 30-40% accuracy and lead to significant process delays. Our patented computer vision technology redefines the game, offering 24/7 real-time testing of particle size distribution.

Trusted by leading global enterprises

preventive maintenance in cement plant

Optimizing kiln Refractory Linings to Maximize Efficiency and Reduce Downtime

Real-time monitoring of kiln refractory and tracking of hotspot regions on kiln refractory enhance durability, thermal efficiency, and prevent unexpected downtime. By identifying high-temperature areas early, operators can make proactive repairs and adjustments, optimizing heat distribution and improving energy efficiency in the cement industry while extending refractory life.

Industrial-Grade Cameras

Kiln refractory monitoring uses IR cameras to warn of breakouts early

The kiln refractory monitoring system utilizes IR cameras to detect potential breakouts, alerting operators in advance and allowing them to take corrective actions before issues arise.

Hotspot Detection

Tracks and identifies recurring hotspot regions

Real-time thermal imaging identifies hotspots on kiln refractory linings, increasing refractory lifespan by 30% and minimizing unplanned downtime.

Real-Time Alerts

Real-time alerts for recurring hotspots in certain regions.

Real-time alerts for deviations or recurring hotspots in kiln refractory enable swift action, reducing downtime in cement plants.

Historical Video feeds

Kiln images stored for postmortem analytics access.

Historical video feeds store kiln images, enabling access for postmortem analytics and detailed performance reviews.

Insight Reports

Reports Based on Visual Data

Ripik's patented algorithm generates insightful reports on a dashboard, enhancing overall cement asset performance and optimizing operations.

SizeSense – See every particle with granular precision

Why choose SizeSense ?

Real-Time Granulometry Monitoring

Continuously analyzes raw material particle size, enabling instant visibility into size distribution across the feed.

Automated Alerts & Deviation Detection

Detects oversize or undersize material in real-time and raises alerts for corrective action—reducing process variability and material wastage.

Data-Driven Process Optimization

Generates granular data for every batch, empowering operators to fine-tune crusher/grinder settings and maintain consistent quality and throughput.

REAL-TIME RAW MATERIAL Monitoring

How Ripik AI helps plant operations teams

Elevate product quality, streamline raw material monitoring, and achieve flawless sorting with SizeSense. Slash energy use, cut emissions, and turn process instability into predictable profitability.

Optimizes Fuel and Energy Usage

By catching particle size anomalies early, SizeSense allows operators to take early action, reducing unnecessary energy consumption and fuel wastage during later processing.

Prevents Equipment Blockages and Downtime

Real-time alerts for large particle sizes, enable proactive intervention before the material causes chute clogging or belt damage, minimizing breakdowns and unplanned stoppages.

Ensures Consistent Product Quality

By stabilizing raw material input conditions, it helps maintain uniform process parameters, resulting in more consistent output and fewer quality deviations.

Enables Intelligent Process Control

Size distribution data is integrated with control systems (e.g., DCS/SCADA), allowing automatic adjustments to crushers / screens and material routing changes, enhancing overall plant efficiency.

Raw Material Monitoring Case Studies

Ripik.AI - The driving force behind your success

India’s prominent Steel manufacturer reduced 3% fuel consumption by real-time Coke sizing

See how an accomplished Indian Steel Company transformed the steel production with our Cognitive and Vision AI based technology designed to efficiently handle variations in raw materials and produce steel at low-cost sustainably.

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Meet the rest of our AI agents

A powerful suite of intelligent agents working in sync to transform manufacturing with speed, precision, and autonomy.

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Kiln Refractory Monitoring

Reduce unexpected downtime, gradual wear, and degradation of refractory linings in cement kilns

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Vision AI Agents

Curious how Vision AI fits into your operations?

Industries

Resources

About Us

Success Stories

Products

Vision AI Agents

Curious how Vision AI fits into your operations?

Raw Material Sizing Solutions

Introducing SizeSense — AI-powered precision for raw material size control.

Trusted by leading global enterprises

preventive maintenance in cement plant

Optimizing kiln Refractory Linings to Maximize Efficiency and Reduce Downtime

Industrial-Grade Cameras

Hotspot Detection

Real-Time Alerts

Historical Video feeds

Insight Reports

SizeSense – See every particle with granular precision

Why choose SizeSense ?

REAL-TIME RAW MATERIAL Monitoring

How Ripik AI helps plant operations teams

Optimizes Fuel and Energy Usage

Prevents Equipment Blockages and Downtime

Ensures Consistent Product Quality

Enables Intelligent Process Control

Raw Material Monitoring Case Studies

Ripik.AI - The driving force behind your success

India’s prominent Steel manufacturer reduced 3% fuel consumption by real-time Coke sizing

AI Agents in Action

Meet the rest of our AI agents

Discover deeper insights, drive smarter decisions with Ripik Vision

Vision AI Agents

Vision AI Agents

Raw Material Sizing Solutions

Introducing SizeSense — AI-powered precision for raw material size control.

Trusted by leading global enterprises

preventive maintenance in cement plant

Optimizing kiln Refractory Linings to Maximize Efficiency and Reduce Downtime

Industrial-Grade Cameras

Hotspot Detection

Real-Time Alerts

Historical Video feeds

Insight Reports

SizeSense – See every particle with granular precision​

Why choose SizeSense ?

REAL-TIME RAW MATERIAL Monitoring

How Ripik AI helps plant operations teams

Optimizes Fuel and Energy Usage​

Prevents Equipment Blockages and Downtime​

Ensures Consistent Product Quality​

Enables Intelligent Process Control​

Raw Material Monitoring Case Studies

Ripik.AI - The driving force behind your success

India’s prominent Steel manufacturer reduced 3% fuel consumption by real-time Coke sizing

AI Agents in Action

Meet the rest of our AI agents

Discover deeper insights, drive smarter decisions with Ripik Vision

SizeSense – See every particle with granular precision

Optimizes Fuel and Energy Usage

Prevents Equipment Blockages and Downtime

Ensures Consistent Product Quality

Enables Intelligent Process Control