Resources

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Real Time Productivity Tracking
AI-Driven Real-Time Productivity Tracking for Industrial Operations
AI-Driven Productivity Tracking involves real-time monitoring...
Infrared Based Monitoring
How Infrared-Based Monitoring Enhances Predictive Maintenance in Manufacturing
IR monitoring combined with vision systems are trained to...

About Us

Industries

Products

Explore Vision AI Agents

Ripik’s Vision AI Agents are your automated pair of eyes — developing intelligent monitoring agents for engineered industrial performance.

Explore Ripik Vision Platform

Move beyond number crunching and reduce process variability with an automated pair of eyes—our Vision AI platform

Curious how Vision AI fits into your operations?

Let us walk you through a tailored demo experience.

Industries

Resources

EXPLORE

Real Time Productivity Tracking
AI-Driven Real-Time Productivity Tracking for Industrial Operations
AI-Driven Productivity Tracking involves real-time...
Infrared Based Monitoring
How Infrared-Based Monitoring Enhances Predictive Maintenance in Manufacturing
IR monitoring combined with vision systems are trained...
process monitoring software
The Role of AI for Process Optimization in the Manufacturing Sector
Effective manufacturing process monitoring ensures...

About Us

Products

Explore Vision AI Agents

Ripik’s Vision AI Agents are your automated pair of eyes — developing intelligent monitoring agents for engineered industrial performance.

Explore Ripik Vision Platform

Move beyond number crunching and reduce process variability with an automated pair of eyes—our Vision AI platform

Curious how Vision AI fits into your operations?

Let us walk you through a tailored demo experience.

Raw Material Sizing Solutions

Introducing SizeSense — AI-powered precision for raw material size control.

Move beyond the limitations of traditional manual raw material size detection methods, which offer only 30-40% accuracy and lead to significant process delays. Our patented computer vision technology redefines the game, offering 24/7 real-time testing of particle size distribution.

Trusted by leading global enterprises

preventive maintenance in cement plant

Optimizing kiln Refractory Linings to Maximize Efficiency and Reduce Downtime

Real-time monitoring of kiln refractory and tracking of hotspot regions on kiln refractory enhance durability, thermal efficiency, and prevent unexpected downtime. By identifying high-temperature areas early, operators can make proactive repairs and adjustments, optimizing heat distribution and improving energy efficiency in the cement industry while extending refractory life.

Industrial-Grade Cameras

Kiln refractory monitoring uses IR cameras to warn of breakouts early

The kiln refractory monitoring system utilizes IR cameras to detect potential breakouts, alerting operators in advance and allowing them to take corrective actions before issues arise.

Hotspot Detection

Tracks and identifies recurring hotspot regions

Real-time thermal imaging identifies hotspots on kiln refractory linings, increasing refractory lifespan by 30% and minimizing unplanned downtime.

Real-Time Alerts

Real-time alerts for recurring hotspots in certain regions.​

Real-time alerts for deviations or recurring hotspots in kiln refractory enable swift action, reducing downtime in cement plants.

Historical Video feeds

Kiln images stored for postmortem analytics access.

Historical video feeds store kiln images, enabling access for postmortem analytics and detailed performance reviews.

Insight Reports

Reports Based on Visual Data

Ripik's patented algorithm generates insightful reports on a dashboard, enhancing overall cement asset performance and optimizing operations.

SizeSense – See every particle with granular precision​

Why choose SizeSense ?

REAL-TIME RAW MATERIAL Monitoring

How Ripik Vision helps plant operations teams

Elevate product quality, streamline monitoring, and achieve flawless sorting with SizeSense. Slash energy use, cut emissions, and turn process instability into predictable profitability.

Optimizes Fuel and Energy Usage​

By catching particle size anomalies early, SizeSense allows operators to take early action, reducing unnecessary energy consumption and fuel wastage during later processing.​

Prevents Equipment Blockages and Downtime​

Real-time alerts for large particle sizes, enable proactive intervention before the material causes chute clogging or belt damage, minimizing breakdowns and unplanned stoppages.​

Ensures Consistent Product Quality​

By stabilizing raw material input conditions, it helps maintain uniform process parameters, resulting in more consistent output and fewer quality deviations.​

Enables Intelligent Process Control​

Size distribution data is integrated with control systems (e.g., DCS/SCADA), allowing automatic adjustments to crushers / screens and material routing changes, enhancing overall plant efficiency.​

Ripik.AI - The driving force behind your success

India’s prominent Steel manufacturer reduced 3% fuel consumption by real-time Coke sizing

See how an accomplished Indian Steel Company transformed the steel production with our Cognitive and Vision AI based technology designed to efficiently handle variations in raw materials and produce steel at low-cost sustainably.

AI Agents in Action

Meet the rest of our AI Agents

A powerful suite of intelligent agents working in sync to transform manufacturing with speed, precision, and autonomy.

Discover deeper insights, drive smarter decisions with Ripik Vision

Empowering leading global enterprises through our exceptional platform​