Industrial AutoPilot for Autonomous Manufacturing Operations

AI-powered industrial intelligence that helps manufacturers optimize operations, reduce downtime, improve efficiency, and move toward autonomous plant operations.

Trusted by leading global enterprises

What is Industrial AutoPilot?

Your AI Copilot for Manufacturing Operations

Industrial Autopilot is an AI-powered system that autonomously extracts, analyzes, and optimizes end-to-end factory operations with or without human intervention, enabling intelligent, self-optimizing, and autonomous manufacturing.

Connect & Ingest

Industrial AutoPilot integrates with DCS, SCADA, historians, sensors, cameras and plant data systems to continuously ingest real-time operational data.

Analyze & Understand

The platform uses AI models and process intelligence to understand plant behavior, detect operational deviations, and identify hidden process inefficiencies.

Predict & Optimize

Industrial AutoPilot predicts process instability, equipment risks, and performance losses while recommending the most optimal operational actions for efficiency, throughput, and quality.

Automate Operations

The system enables autonomous industrial operations by continuously optimizing process decisions, supporting closed-loop automation, and helping plants operate with minimal manual intervention.

KEY CAPABILITIES

Powerful Capabilities. Real Industrial Impact.

Real-Time Operational Intelligence

Continuously analyzes live plant data to understand process behavior and operational performance in real time.

Predictive Process Optimization

Predicts process instability, operational risks, and efficiency losses before they impact production.

Root Cause Analysis

Identifies the underlying causes of operational inefficiencies, process losses, and performance deviations.

Closed-Loop Automation

Supports autonomous industrial operations through continuous optimization and automated process adjustments.

Autonomous Decision Support

Recommends the most optimal operational actions to improve throughput, quality, energy efficiency, and stability.

AI Copilot for Manufacturing

AI that runs your plant. Not just watches it.

Every other industrial AI raises alerts. Ripik recommends the next operator action — and closes the loop. Deployed at the edge across steel, power, metals, and cement. Your operators stay in control.

Blast Furnace Autopilot

Closed-loop autopilot for blast furnace operations. Recommends and executes operator actions across charge mix, blast volume, oxygen enrichment, and casting timing — each with direct P&L consequence. L1 Watch to L4 Co-pilot, earned per shift.

Cement Kiln Autopilot

Clinker line autopilot from raw mix to grate cooler — closed-loop operator actions across preheater, calciner, kiln, AFR, and emissions. SEC, free-lime, and TSR earned per loop. Decarbonization as a control outcome, not a report.

Aluminium Smelter Potline Autopilot

Closed-loop autopilot across a 288-pot Hall-Héroult line — from rectifier to casting. Operator actions on SEC, current efficiency, anode-effect prevention, and PFC intensity. Decarbonization and energy efficiency earned per shift.

Thermal Power Plant Autopilot

Full-plant closed-loop autopilot for a 660 MW pulverized-coal unit — from coal yard to grid. Operator actions across combustion, boiler island, turbine train, condenser, FGD, and CEMS. Heat rate and reliability earned per loop.

CFBC Boiler Autopilot

Captive-power closed-loop autopilot for CFBC units. Operator actions across bed temperature, cyclone-loop recirculation, limestone SO₂ capture, APH leakage, and ESP compliance. Boiler efficiency earned per loop.

Cell House Autopilot

Closed-loop autopilot for electrolytic cell houses. Operator actions across cathode current efficiency, electrolyte chemistry, load balancing, and thermal health — with cell-level diagnostics. Energy and quality, earned per loop.

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