Achieved 70% Reduction in downtime of conveyor failures with Ripik AI conveyor belt monitoring system. This ensured smoother operations, minimized downtime, and delivered significant cost savings.
Manual inspections frequently overlooked early signs of refractory damage, resulting in unplanned downtime. By contrast, AI-driven monitoring enables timely detection of wear, cutting downtime by 50% and enhancing operational reliability.
Reducing inconsistencies in calorific values through AFR monitoring optimizes combustion efficiency, minimizes equipment damage, and lowers energy consumption.
Achieved an 82% reduction in crusher blockages and a 20% decrease in unwanted stoppages in cement crusher operations by detecting oversized rocks in real time. This led to smoother operations, reduced downtime, and substantial cost savings.
Real-time camera intelligence to monitor materials, equipment, and processes, driving efficiency and consistency in industrial operations.
Hosts and manages hundreds of Vision AI Agents, enabling you to customize, deploy, and scale real-time monitoring solutions instantly across operations.
Let us walk you through a tailored demo experience.
Achieved 70% Reduction in downtime of conveyor failures with Ripik AI conveyor belt monitoring system. This ensured smoother operations, minimized downtime, and delivered significant cost savings.
Manual inspections frequently overlooked early signs of refractory damage, resulting in unplanned downtime. By contrast, AI-driven monitoring enables timely detection of wear, cutting downtime by 50% and enhancing operational reliability.
Reducing inconsistencies in calorific values through AFR monitoring optimizes combustion efficiency, minimizes equipment damage, and lowers energy consumption.
Achieved an 82% reduction in crusher blockages and a 20% decrease in unwanted stoppages in cement crusher operations by detecting oversized rocks in real time. This led to smoother operations, reduced downtime, and substantial cost savings.
Real-time camera intelligence to monitor materials, equipment, and processes, driving efficiency and consistency in industrial operations.
Hosts and manages hundreds of Vision AI Agents, enabling you to customize, deploy, and scale real-time monitoring solutions instantly across operations.
Let us walk you through a tailored demo experience.
See how an accomplished Indian Steel Company transformed the steel production with our Cognitive and Vision AI based technology designed to efficiently handle variations in raw materials and produce steel at low-cost sustainably.
A formidable player in the global steel industry, this 1 million tonne steel plant focuses on producing both flat and long products through its Blast Furnace (BF) and Basic Oxygen Furnace (BFO). With a keen emphasis on cost competitiveness, the plant is acutely aware of the supercritical importance of maintaining economic viability for long-term survival in the competitive steel market.
Traditionally, coke sizing process was conducted manually with a sampling frequency of just 1/shift, effectively 3/day. Hence there was no track to find out what sort of coal is being fed throughout the shifts and how it is impacting the fuel rate and efficiency of BF. Blast Furnace (BF) operating with a fuel rate exceeding the benchmark, often exacerbated by an excess of feed due to improper input coke control. The critical factor in this scenario is the uncontrolled reaction rate of particle size, contributing to process variability. This infrequent and random sampling approach has resulted in increased costs, making it difficult for the client to survive in the cost competitive industry of Steel manufacturing.
Ripik.AI focuses on reducing operational variability through optimal process control. We implemented our patented Cognitive and Vision AI based solution Ripik Vision, capable of particle differentiation based on color, moisture and size. With the plant team interaction and first-hand process control, we swiftly delved into comprehending their requirements.
This approach empowered operators to optimize fuel efficiency, enhance furnace performance, and contribute to more efficient and sustainable operations.
In the first few weeks of deployment, our client saw
“Ripik.AI understands the complex blast furnace process and their knowledge in the field of data science has been invaluable in helping us optimise our plant operations and improve overall efficiency.”
Chief Digital Officer
