With accurate real-time monitoring of Pusher Car Turnaround Time (TAT) and human geo-fencing, the system delivered a 1–2% productivity increase while improving resource utilization and reducing operational wastage.
The AI-powered Level Monitoring System uses infrared and optical analytics to continuously measure molten metal levels with high precision, delivering real-time visibility, automated alerts, and programmable closed-loop control to stabilize furnace operations.
Reduce Downtime in Steel Plants Predictive Furnace Monitoring to Extend Equipment Life Achieved 95% accuracy in hotspot detection
Achieved a 70% reduction in temperature-related failures with AI-powered monitoring of switchyard assets, ensuring early detection of thermal anomalies and potential equipment faults for enhanced reliability and predictive maintenance.
Real-time camera intelligence to monitor materials, equipment, and processes, driving efficiency and consistency in industrial operations.
Hosts and manages hundreds of Vision AI Agents, enabling you to customize, deploy, and scale real-time monitoring solutions instantly across operations.
Let us walk you through a tailored demo experience.
With accurate real-time monitoring of Pusher Car Turnaround Time (TAT) and human geo-fencing, the system delivered a 1–2% productivity increase while improving resource utilization and reducing operational wastage.
The AI-powered Level Monitoring System uses infrared and optical analytics to continuously measure molten metal levels with high precision, delivering real-time visibility, automated alerts, and programmable closed-loop control to stabilize furnace operations.
Reduce Downtime in Steel Plants Predictive Furnace Monitoring to Extend Equipment Life Achieved 95% accuracy in hotspot detection
Achieved a 70% reduction in temperature-related failures with AI-powered monitoring of switchyard assets, ensuring early detection of thermal anomalies and potential equipment faults for enhanced reliability and predictive maintenance.
Real-time camera intelligence to monitor materials, equipment, and processes, driving efficiency and consistency in industrial operations.
Hosts and manages hundreds of Vision AI Agents, enabling you to customize, deploy, and scale real-time monitoring solutions instantly across operations.
Let us walk you through a tailored demo experience.
With accurate real-time monitoring of Pusher Car Turnaround Time (TAT) and human geo-fencing, the system delivered a 1–2% productivity increase while improving resource utilization and reducing operational wastage.
One of the top steel manufacturers realized that even a one-minute deviation in the pusher car turnaround time cycle across door opening, pushing, and refilling leads to major productivity losses. At the same time, multiple pusher cars operating on intersecting paths with frequent human presence create a high risk of collisions. Past accidents resulting in serious injuries clearly highlighted the absence of proactive, real-time human detection and safety controls.
Real-time pusher car TAT monitoring tracks the complete cycle to eliminate minute-level delays that reduce coke oven productivity. It improves cycle consistency, boosts throughput, and enables proactive human detection for safer, collision-free operations.
1M$
Annually saved
Saved approximately $1 million annually by improving operational efficiency, reducing resource wastage, and minimizing process delays in pusher car and coke pushing operations.
60-70%
Reduction in resource wastage
Achieved a 60–70% reduction in resource wastage by eliminating avoidable delays, interruptions, and inefficiencies in pusher car and coke pushing operations, enabling smoother workflows, better equipment utilization, and more consistent output.
1-2%
Increase in productivity
Achieved a 1–2% increase in productivity and overall efficiency by precisely tracking and managing the time taken at each process step, reducing delays, minimizing idle time, and ensuring consistent, optimized operations across the entire cycle.
See how leading companies across steel, cement, oil & gas, energy, automotive, chemicals, pharmaceuticals, FMCG, and other industries are transforming their operations with Ripik AI’s Vision AI solutions—driving real-time insights, enhanced safety, and intelligent process optimizations across the industrial landscape
With accurate real-time monitoring of Pusher Car Turnaround Time (TAT) and human geo-fencing, the system...
The AI-powered Level Monitoring System uses infrared and optical analytics to continuously measure molten...
Reduce Downtime in Steel Plants Predictive Furnace Monitoring to Extend Equipment Life Achieved 95% accuracy...
Achieved a 70% reduction in temperature-related failures with AI-powered monitoring of switchyard assets,...
Achieved 70% Reduction in downtime of conveyor failures with Ripik AI conveyor belt monitoring system....
Reducing inconsistencies in calorific values through AFR monitoring optimizes combustion efficiency,...
Achieved an 82% reduction in crusher blockages and a 20% decrease in unwanted stoppages in cement crusher...
The Flare Stack Monitoring System delivered over 90% measurement accuracy, replacing manual judgment...
Ripik AI's Ladle Activity Tracker enhanced ladle operations in steel plants with comprehensive real-time...
Ripik AI's material sizing solution achieved 95% accuracy, significantly enhancing raw material monitoring...
