Achieved 70% Reduction in downtime of conveyor failures with Ripik AI conveyor belt monitoring system. This ensured smoother operations, minimized downtime, and delivered significant cost savings.
Manual inspections frequently overlooked early signs of refractory damage, resulting in unplanned downtime. By contrast, AI-driven monitoring enables timely detection of wear, cutting downtime by 50% and enhancing operational reliability.
Reducing inconsistencies in calorific values through AFR monitoring optimizes combustion efficiency, minimizes equipment damage, and lowers energy consumption.
Achieved an 82% reduction in crusher blockages and a 20% decrease in unwanted stoppages in cement crusher operations by detecting oversized rocks in real time. This led to smoother operations, reduced downtime, and substantial cost savings.
Real-time camera intelligence to monitor materials, equipment, and processes, driving efficiency and consistency in industrial operations.
Hosts and manages hundreds of Vision AI Agents, enabling you to customize, deploy, and scale real-time monitoring solutions instantly across operations.
Let us walk you through a tailored demo experience.
Achieved 70% Reduction in downtime of conveyor failures with Ripik AI conveyor belt monitoring system. This ensured smoother operations, minimized downtime, and delivered significant cost savings.
Manual inspections frequently overlooked early signs of refractory damage, resulting in unplanned downtime. By contrast, AI-driven monitoring enables timely detection of wear, cutting downtime by 50% and enhancing operational reliability.
Reducing inconsistencies in calorific values through AFR monitoring optimizes combustion efficiency, minimizes equipment damage, and lowers energy consumption.
Achieved an 82% reduction in crusher blockages and a 20% decrease in unwanted stoppages in cement crusher operations by detecting oversized rocks in real time. This led to smoother operations, reduced downtime, and substantial cost savings.
Real-time camera intelligence to monitor materials, equipment, and processes, driving efficiency and consistency in industrial operations.
Hosts and manages hundreds of Vision AI Agents, enabling you to customize, deploy, and scale real-time monitoring solutions instantly across operations.
Let us walk you through a tailored demo experience.
Ripik AI's Volumetric Estimation using LIDAR has transformed stockpile management, achieving over 95% measurement accuracy, eliminating 100% of safety hazards, and saving over 40 man-days annually, driving efficiency, safety, and precision in operations.
The client struggled with manual stockpile volume estimation, leading to inconsistencies in inventory planning and material management. Outdated measurement methods resulted in unreliable data, affecting supply chain efficiency. Additionally, this process required workers to climb stockpiles, exposing them to significant safety hazards such as slips and falls. The reliance on skilled personnel further increased the risk of human errors, making the need for an automated, accurate, and safer solution essential.
Climbing onto piles for measurements poses safety risks, with chances of slipping and accidents.​
Volumetric estimation done manually by climbing the piles to measure the base and height, resulting in a 15% error due to inconsistencies and unaccounted surface deformations.​
Climbing onto piles for measurements poses safety risks, with chances of slipping and accidents.​
Climbing onto piles for measurements poses safety risks, with chances of slipping and accidents.​
No continuous/unplanned tracking results leads to wastage or shortages
Measurement variations lead to inaccurate procurement of materials, affecting supply planning.​
Without continuous monitoring, adjustments to supply planning are reactive rather than proactive
Conventional methods require extensive human effort, which slows down operations. Without continuous monitoring, adjustments to supply planning become reactive rather than proactive.
Our AI-driven volumetric estimation solution greatly improved the accuracy of stockpile measurements, eliminating manual errors. This improvement boosted operational efficiency and also reduced safety hazards for workers, ultimately optimizing supply planning and increasing overall productivity for the client.
95%+
Expected value generation annually
Achieved a consistent accuracy of 95%, with initial accuracy of 93.4% in October and current accuracy at 98.4%, significantly reducing estimation errors​.
100%​
Volume improvement
Eliminated the need for manual climbing on piles, thereby removing health and safety hazards for personnel.
40​+
Fuel rate reduction
Automated volume estimation process reduced manual effort and saved time, improving operational efficiency
See how leading companies across steel, cement, oil & gas, energy, automotive, chemicals, pharmaceuticals, FMCG, and other industries are transforming their operations with Ripik AI’s Vision AI solutions—driving real-time insights, enhanced safety, and intelligent process optimizations across the industrial landscape
Achieved 70% Reduction in downtime of conveyor failures with Ripik AI conveyor belt monitoring system....
Manual inspections frequently overlooked early signs of refractory damage, resulting in unplanned downtime....
Reducing inconsistencies in calorific values through AFR monitoring optimizes combustion efficiency,...
Achieved an 82% reduction in crusher blockages and a 20% decrease in unwanted stoppages in cement crusher...
The Flare Stack Monitoring System delivered over 90% measurement accuracy, replacing manual judgment...
Ripik AI's Ladle Activity Tracker enhanced ladle operations in steel plants with comprehensive real-time...
Ripik AI's material sizing solution achieved 95% accuracy, significantly enhancing raw material monitoring...
Ripik AI's Volumetric Estimation using LIDAR has transformed stockpile management, achieving over 95%...
In the world of cost-competitive steel market, our client managed to improve fuel rate and throughput...
See how Ripik.AI's real-time asset monitoring solution transformed a leading EPC company's operation...
