With accurate real-time monitoring of Pusher Car Turnaround Time (TAT) and human geo-fencing, the system delivered a 1–2% productivity increase while improving resource utilization and reducing operational wastage.​
The AI-powered Level Monitoring System uses infrared and optical analytics to continuously measure molten metal levels with high precision, delivering real-time visibility, automated alerts, and programmable closed-loop control to stabilize furnace operations.
Reduce Downtime in Steel Plants Predictive Furnace Monitoring to Extend Equipment Life Achieved 95% accuracy in hotspot detection
Achieved a 70% reduction in temperature-related failures with AI-powered monitoring of switchyard assets, ensuring early detection of thermal anomalies and potential equipment faults for enhanced reliability and predictive maintenance.
Real-time camera intelligence to monitor materials, equipment, and processes, driving efficiency and consistency in industrial operations.
Hosts and manages hundreds of Vision AI Agents, enabling you to customize, deploy, and scale real-time monitoring solutions instantly across operations.
Let us walk you through a tailored demo experience.
With accurate real-time monitoring of Pusher Car Turnaround Time (TAT) and human geo-fencing, the system delivered a 1–2% productivity increase while improving resource utilization and reducing operational wastage.​
The AI-powered Level Monitoring System uses infrared and optical analytics to continuously measure molten metal levels with high precision, delivering real-time visibility, automated alerts, and programmable closed-loop control to stabilize furnace operations.
Reduce Downtime in Steel Plants Predictive Furnace Monitoring to Extend Equipment Life Achieved 95% accuracy in hotspot detection
Achieved a 70% reduction in temperature-related failures with AI-powered monitoring of switchyard assets, ensuring early detection of thermal anomalies and potential equipment faults for enhanced reliability and predictive maintenance.
Real-time camera intelligence to monitor materials, equipment, and processes, driving efficiency and consistency in industrial operations.
Hosts and manages hundreds of Vision AI Agents, enabling you to customize, deploy, and scale real-time monitoring solutions instantly across operations.
Let us walk you through a tailored demo experience.
A Pipe Conveyor is a type of belt conveyor where the belt folds into a closed, circular tube while carrying material. The belt edges overlap to form this pipe shape, which keeps the material fully enclosed during transport. This enclosed design helps prevent spillage, reduces dust, and avoids contamination. Pipe conveyors are also useful because they can follow sharp curves, handle steep inclines, and fit into complex plant layouts where normal conveyors cannot. They can even run in both directions, making them more versatile.
Pipe conveyors are primarily used in industries that require enclosed, dust-free, and spill-free material transportation over long distances and complex routes. They are widely deployed in steel plant RMHS systems for handling iron ore, coal, fluxes, and sinter mix; in cement plants for transporting clinker, limestone, additives, and alternative fuels; and in power plants for clean and reliable movement of coal from stockyards to boilers. Additionally, they are essential in mining operations for conveying ores and aggregates across uneven terrain, and in ports and terminals for environmentally compliant handling of bulk materials such as coal, cement, and fertilizers.
Ripik AI enables real-time monitoring of pipe conveyor belts, precisely identifying belt sway, improper folding and unfolding, foreign object entry, wear and tear, spillage, misalignment, and material build-up with exceptional accuracy. The system raises instant alerts through dashboards, WhatsApp, or email whenever anomalies are detected, and integrates with the PLC to automatically stop the conveyor belt during critical events. This ensures stable pipe formation, prevents breakdowns, minimizes downtime, and significantly enhances overall reliability and safety.
Specialized industrial-grade high-resolution cameras, rugged edge processors, engineered vision system, and LiDAR system that operate reliably with pipe conveyors, even in harsh and demanding environments.
Real-time monitoring of pipe conveyor performance continuously detects belt sway, unfolding issues, foreign objects, and misalignment, helping prevent failures and maintain smooth, safe material flow.
Instant real-time alerts are delivered via dashboards, WhatsApp, or email upon detecting anomalies such as belt sway, improper unfolding, foreign objects, or misalignment, ensuring immediate operator action and reduced downtime.
The system integrates with the PLC to trigger automatic conveyor stoppage or corrective actions during critical anomalies, using both open-loop and closed-loop mechanisms as required to ensure immediate risk mitigation, equipment protection, and enhanced operational safety.
Comprehensive dashboards and automated reports provide trend analysis, performance insights, and anomaly patterns, enabling data-driven decisions that improve reliability, efficiency, and long-term pipe conveyor health.
Historical video feed allows reviewing past pipe conveyor footage to detect wear, misalignment, spillage, recurring issues, and minor or major sway, providing insights to improve reliability and support proactive maintenance.
