Achieved 70% Reduction in downtime of conveyor failures with Ripik AI conveyor belt monitoring system. This ensured smoother operations, minimized downtime, and delivered significant cost savings.
Manual inspections frequently overlooked early signs of refractory damage, resulting in unplanned downtime. By contrast, AI-driven monitoring enables timely detection of wear, cutting downtime by 50% and enhancing operational reliability.
Reducing inconsistencies in calorific values through AFR monitoring optimizes combustion efficiency, minimizes equipment damage, and lowers energy consumption.
Achieved an 82% reduction in crusher blockages and a 20% decrease in unwanted stoppages in cement crusher operations by detecting oversized rocks in real time. This led to smoother operations, reduced downtime, and substantial cost savings.
Real-time camera intelligence to monitor materials, equipment, and processes, driving efficiency and consistency in industrial operations.
Hosts and manages hundreds of Vision AI Agents, enabling you to customize, deploy, and scale real-time monitoring solutions instantly across operations.
Let us walk you through a tailored demo experience.
Achieved 70% Reduction in downtime of conveyor failures with Ripik AI conveyor belt monitoring system. This ensured smoother operations, minimized downtime, and delivered significant cost savings.
Manual inspections frequently overlooked early signs of refractory damage, resulting in unplanned downtime. By contrast, AI-driven monitoring enables timely detection of wear, cutting downtime by 50% and enhancing operational reliability.
Reducing inconsistencies in calorific values through AFR monitoring optimizes combustion efficiency, minimizes equipment damage, and lowers energy consumption.
Achieved an 82% reduction in crusher blockages and a 20% decrease in unwanted stoppages in cement crusher operations by detecting oversized rocks in real time. This led to smoother operations, reduced downtime, and substantial cost savings.
Real-time camera intelligence to monitor materials, equipment, and processes, driving efficiency and consistency in industrial operations.
Hosts and manages hundreds of Vision AI Agents, enabling you to customize, deploy, and scale real-time monitoring solutions instantly across operations.
Let us walk you through a tailored demo experience.
Reduce unexpected downtime, gradual wear, and degradation of refractory linings in cement kilns. Our patented algorithm and real-time IR camera technology, ensure safe, uninterrupted production.
Real-time monitoring of kiln refractory and tracking of hotspot regions on kiln refractory enhance durability, thermal efficiency, and prevent unexpected downtime. By identifying high-temperature areas early, operators can make proactive repairs and adjustments, optimizing heat distribution and improving energy efficiency in the cement industry while extending refractory life.
Kiln refractory monitoring uses IR cameras to warn of breakouts early
The kiln refractory monitoring system utilizes IR cameras to detect potential breakouts, alerting operators in advance and allowing them to take corrective actions before issues arise.
Tracks and identifies recurring hotspot regions
Real-time thermal imaging identifies hotspots on kiln refractory linings, increasing refractory lifespan by 30% and minimizing unplanned downtime.
Real-time alerts for recurring hotspots in certain regions.​
Real-time alerts for deviations or recurring hotspots in kiln refractory enable swift action, reducing downtime in cement plants.
Kiln images stored for postmortem analytics access.
Historical video feeds store kiln images, enabling access for postmortem analytics and detailed performance reviews.
Reports Based on Visual Data
Ripik's patented algorithm generates insightful reports on a dashboard, enhancing overall cement asset performance and optimizing operations.
Transform your cement plant operations with real-time detection of degradation and hotspot formation. Proactive maintenance to prevent costly breakdowns, reduces downtime, and enhances overall efficiency.
Slash fuel expenses Optimize thermal performance to lower energy consumption and reduce expenses.
Identifies refractory degradation and hotspot formation before they escalate, preventing severe damage.
Minimize downtime with proactive maintenance that prevents costly breakdowns.
Ensures consistent kiln operation, leading to uniform clinker production and quality.
Unveil the success story of an Indian Cement titan overcoming fuel challenges with our advanced Vision Al technology for optimized kiln health for minimizing downtime situations.
A powerful suite of intelligent agents working in sync to transform manufacturing with speed, precision, and autonomy.
