Achieved 70% Reduction in downtime of conveyor failures with Ripik AI conveyor belt monitoring system. This ensured smoother operations, minimized downtime, and delivered significant cost savings.
Manual inspections frequently overlooked early signs of refractory damage, resulting in unplanned downtime. By contrast, AI-driven monitoring enables timely detection of wear, cutting downtime by 50% and enhancing operational reliability.
Reducing inconsistencies in calorific values through AFR monitoring optimizes combustion efficiency, minimizes equipment damage, and lowers energy consumption.
Achieved an 82% reduction in crusher blockages and a 20% decrease in unwanted stoppages in cement crusher operations by detecting oversized rocks in real time. This led to smoother operations, reduced downtime, and substantial cost savings.
Real-time camera intelligence to monitor materials, equipment, and processes, driving efficiency and consistency in industrial operations.
Hosts and manages hundreds of Vision AI Agents, enabling you to customize, deploy, and scale real-time monitoring solutions instantly across operations.
Let us walk you through a tailored demo experience.
Achieved 70% Reduction in downtime of conveyor failures with Ripik AI conveyor belt monitoring system. This ensured smoother operations, minimized downtime, and delivered significant cost savings.
Manual inspections frequently overlooked early signs of refractory damage, resulting in unplanned downtime. By contrast, AI-driven monitoring enables timely detection of wear, cutting downtime by 50% and enhancing operational reliability.
Reducing inconsistencies in calorific values through AFR monitoring optimizes combustion efficiency, minimizes equipment damage, and lowers energy consumption.
Achieved an 82% reduction in crusher blockages and a 20% decrease in unwanted stoppages in cement crusher operations by detecting oversized rocks in real time. This led to smoother operations, reduced downtime, and substantial cost savings.
Real-time camera intelligence to monitor materials, equipment, and processes, driving efficiency and consistency in industrial operations.
Hosts and manages hundreds of Vision AI Agents, enabling you to customize, deploy, and scale real-time monitoring solutions instantly across operations.
Let us walk you through a tailored demo experience.
Reduce unexpected downtime, gradual wear, and degradation of refractory linings in ladles, furnaces, kilns, and boilers. Our patented algorithm combined with real-time IR camera technology ensures safe and uninterrupted production.
The refractory monitoring systems previously in place were inadequate for addressing the operational challenges faced in industrial environments. These systems relied heavily on manual observation, which often lacked the attentiveness and consistency required to detect early warning signs of wear or damage in refractory linings. As a result, maintenance practices were largely reactive rather than proactive, leading to increased instances of unplanned downtime and equipment damage. Additionally, outdated equipment did not support continuous monitoring of refractory linings, limiting the ability to take timely and informed corrective actions.
Hot-spots on the refractory are invisible to the naked eye
Hot-spots on refractory linings often go undetected by the naked eye, posing serious risks to operational safety and equipment integrity.
Undetected wear leads to decreased refractory life
Undetected wear and tear on refractory linings significantly reduces their lifespan, leading to unexpected failures and increased maintenance costs.
Missed critical issues can lead to severe equipment damage
Undetected problems lead to severe equipment damage, risking costly downtime and repairs. Early detection is essential to prevent catastrophic failures and maintain operational efficiency.
Harsh conditions around these equipment lead to damage of monitoring systems
The extreme environments surrounding refractory equipment cause damage to monitoring systems, reducing their reliability and effectiveness.
50%+
Reduction in downtime
Manual inspections often missed early signs of refractory damage, causing unplanned downtime. With AI-driven monitoring, early wear is detected promptly, leading to a 50% reduction in downtime and improved operational reliability.
$1M
Expected value generation annually
The shift from reactive maintenance to the Vision Refractory system has transformed operations—enabling preventive maintenance through early warnings, reducing unplanned downtimes, and unlocking an expected annual value generation of $1 million.
4.2kT
Volume improvement
The deployment of AI-driven Vision Refractory monitoring and early detection systems resulted in a 4.2kT volume improvement, fueled by reduced downtime and enhanced process reliability.
See how leading companies across steel, cement, oil & gas, energy, automotive, chemicals, pharmaceuticals, FMCG, and other industries are transforming their operations with Ripik AI’s Vision AI solutions—driving real-time insights, enhanced safety, and intelligent process optimizations across the industrial landscape
Achieved 70% Reduction in downtime of conveyor failures with Ripik AI conveyor belt monitoring system....
Manual inspections frequently overlooked early signs of refractory damage, resulting in unplanned downtime....
Reducing inconsistencies in calorific values through AFR monitoring optimizes combustion efficiency,...
Achieved an 82% reduction in crusher blockages and a 20% decrease in unwanted stoppages in cement crusher...
The Flare Stack Monitoring System delivered over 90% measurement accuracy, replacing manual judgment...
Ripik AI's Ladle Activity Tracker enhanced ladle operations in steel plants with comprehensive real-time...
Ripik AI's material sizing solution achieved 95% accuracy, significantly enhancing raw material monitoring...
Ripik AI's Volumetric Estimation using LIDAR has transformed stockpile management, achieving over 95%...
In the world of cost-competitive steel market, our client managed to improve fuel rate and throughput...
See how Ripik.AI's real-time asset monitoring solution transformed a leading EPC company's operation...
