Ripik.ai has been associated with IMFA since Jan 2023 towards implementation of Industry 4.0 in our Choudwar plant located in Odisha. They are working on two machine learning / data science use related to power and metallurgical coke consumption optimization through real-time alerts. The team has good knowledge in the areas of data science & machine learning, and their problem solving skill set is high
I have known Pinak, Arunabh and Navneet since 2017. They were part of Advanced analytics program in TSK between 2017 and 2020 and placed a crucial role in its delivery. The team worked end to end in conceptualization and delivery of the use cases across Blast Furnace, Sinter Plant and Steel Melt Shop.
Ripik.ai has been the analytics partner of Godrej & Boyce since March 2022. They have been doing projects with the Interio and Aerospace businesses already and we are exploring use cases for other businesses as well. Pinak and his team have worked with us closely on these manufacturing use cases. They have an unparalleled understanding of the process and can bring impact very quickly
I am delighted to write this testimonial about Ripik.ai, one of ESL’s analytics partner since January 2023. The Ripik.ai team is working on three use cases in our Upstream section at the Bokaro plant – Digital Twin of Blast Furnace, Burden Mix optimization in Blast Furnace and Green Mix optimization in Sinter Plant Burden Mix optimization in Blast Furnace and Green Mix …
Meet our elite squad - some of the brightest minds from Google, MIT, and IITs, pioneering the future at Ripik.AI.
Choose Ripik.AI for innovative Computer Vision AI Solution that drive operational excellence in manufacturing industries.
Join Ripik.AI where learning is more impactful, diversity inspires, and work-life harmony thrives.
Explore the latest breakthroughs, partnerships, and global recognitions shaping Ripik.AI's impact on industrial AI
Discover Ripik AI's latest event appearances showcasing cutting-edge AI solutions for manufacturing.
Tackle raw material variability and environmental challenges with accurate, real-time visibility.
Transforming Cement Manufacturing Operations with Our Patented Vision AI SaaS Platform for Process Optimization
Empower operators to precisely control bath temperature and significantly reduce power usage and AIF3 consumption.
Solve high impact use cases and maximize quality by identifying important parameters and sweet spot of operations.
Revolutionizing boiler operations with patented Computer Vision for higher productivity and lower energy costs.
Unlock efficiency and optimize processes across industries with our advanced, and intelligent AI technologies.
Ripik’s Vision AI Agents are your automated pair of eyes — developing intelligent monitoring agents for engineered industrial performance.
Move beyond number crunching and reduce process variability with an automated pair of eyes—our Vision AI platform
Let us walk you through a tailored demo experience.
Tackle raw material variability and environmental challenges with accurate, real-time visibility.
Transforming Cement Manufacturing Operations with Our Patented Vision AI SaaS Platform for Process Optimization
Empower operators to precisely control bath temperature and significantly reduce power usage and AIF3 consumption.
Solve high impact use cases and maximize quality by identifying important parameters and sweet spot of operations.
Revolutionizing boiler operations with patented Computer Vision for higher productivity and lower energy costs.
Unlock efficiency and optimize processes across industries with our advanced, and intelligent AI technologies.
Ripik.ai has been associated with IMFA since Jan 2023 towards implementation of Industry 4.0 in our Choudwar plant located in Odisha. They are working on two machine learning / data science use related to power and metallurgical coke consumption optimization through real-time alerts. The team has good knowledge in the areas of data science & machine learning, and their problem solving skill set is high
I have known Pinak, Arunabh and Navneet since 2017. They were part of Advanced analytics program in TSK between 2017 and 2020 and placed a crucial role in its delivery. The team worked end to end in conceptualization and delivery of the use cases across Blast Furnace, Sinter Plant and Steel Melt Shop.
Ripik.ai has been the analytics partner of Godrej & Boyce since March 2022. They have been doing projects with the Interio and Aerospace businesses already and we are exploring use cases for other businesses as well. Pinak and his team have worked with us closely on these manufacturing use cases. They have an unparalleled understanding of the process and can bring impact very quickly
I am delighted to write this testimonial about Ripik.ai, one of ESL’s analytics partner since January 2023. The Ripik.ai team is working on three use cases in our Upstream section at the Bokaro plant – Digital Twin of Blast Furnace, Burden Mix optimization in Blast Furnace and Green Mix optimization in Sinter Plant Burden Mix optimization in Blast Furnace and Green Mix …
Meet our elite squad - some of the brightest minds from Google, MIT, and IITs, pioneering the future at Ripik.AI.
Choose Ripik.AI for innovative Computer Vision AI Solution that drive operational excellence in manufacturing industries.
Join Ripik.AI where learning is more impactful, diversity inspires, and work-life harmony thrives.
Explore the latest breakthroughs, partnerships, and global recognitions shaping Ripik.AI's impact on industrial AI
Discover Ripik AI's latest event appearances showcasing cutting-edge AI solutions for manufacturing.
Ripik’s Vision AI Agents are your automated pair of eyes — developing intelligent monitoring agents for engineered industrial performance.
Move beyond number crunching and reduce process variability with an automated pair of eyes—our Vision AI platform
Let us walk you through a tailored demo experience.
By automating welding shops inspection by 100%, this Aerospace component manufacturer achieved impressive resulting quality production.
Our client is a prominent aerospace component manufacturing company. It has been a key supplier of critical components for the Indian Space Research Organization (ISRO) and has contributed to India’s space exploration and civil aviation sectors. Aiming for economic production, the firm practices welding for critical joints to ensure they are defect-free. The manual inspection phase in welding processes is time-consuming and prolongs cycle time in the Weld Shop. Innovative solutions like automated inspection technologies or real-time monitoring systems can reduce cycle time and improve welding operations efficiency in the shop.
The challenges faced by the Aerospace component manufacturing facility head were multifaceted, as the firm majorly depended on welding for crucial joints and prioritized the assurance of defect-free products. While many welding processes are automated for precision, the inspection phase remains manual, leading to time-consuming practices and increased cycle time in the Weld Shop. This hinders overall efficiency and workflow bottlenecks.
Ripik.AI focuses on reducing operational variability through optimal process control. We utilized our patented Vision AI Platform Ripik Vision to achieve advanced weld quality. This system triggers alerts for anomalies detection through captured video feeds, while thermal cameras installed immediately after each welding section detects the thermal profile of the weld. Our technology, employing deep-learning techniques, classifies thermal images for feasible automated inspection. Deviations are then collated and displayed in the Weld Rework Shop, enabling operators to correct welds promptly. Additionally, the system recommends optimal set points for various welding parameters, ensuring high-quality welds.
The technology significantly enhanced the welding quality and assurance. By triggering timely alerts for weld anomalies through visual feeds and recommending optimal set points for various issues, including undercut, lack of fusion, contamination, burn-through, absence of shielding gas, and high travel speed, the solution ensures a proactive approach to quality control. This resulted in 50% reduced defects, increased operational efficiency, and a seamless welding process, ultimately contributing to elevated overall productivity and cost-effectiveness in your operations.
“We are happy to share that work done by Ripik.AI across the use cases exceeded our expectations and we look forward to continue our collaboration with them.”
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